Agro-Chemical manufacturing company wants intelligence solution for their production lines. They would like to improve their productivity by monitoring line OEE and Losses.
Challenge
- Leading Agro-Chemical team would like to automate their lines by which they will be able to visualize real-time OEE and analyze Losses summary of machines to improve their productivity by monitoring line OEE and Losses.
- They would like to implement Manufacturing Intelligence
- Time & Resource wastage due to Manual Data Entry of Line Losses & Production Count in the Logbook
- Dependency on Data Entry operators to get accurate data on time
Solution
- To meet these objectives various capabilities that are needed include:
- OEE dashboards with comparison to Last Shift & Last Week.
- Production Data Comparison with Last Shift & Last Week.
- Line Level OEE and Production dashboard with comparison to other lines.
- Comprehensive Cluster Dashboard with Production and OEE
- Web-based Display and emailing solution for Plant Managers for Live connectivity to Plant performance.
Result
- Productivity improve by monitoring line OEE and Losses.
- Monitoring downtime reasons by which customer work on machine failure problems to overcome from that. It help for fine operation of machine
- Elimination of Manual Data Collection resulted in reduced Man Power
- Accurate & Live OEE helping factory managers for planning future orders
- Found out exact root cause of machine stoppages